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Nonlinear dynamic behavior of rotating blade with breathing crack

Laihao YANG, Zhu MAO, Shuming WU, Xuefeng CHEN, Ruqiang YAN

《机械工程前沿（英文）》 2021年 第16卷 第1期   页码 196-220 doi: 10.1007/s11465-020-0609-z

摘要： This study aims at investigating the nonlinear dynamic behavior of rotating blade with transverse crack. A novel nonlinear rotating cracked blade model (NRCBM), which contains the spinning softening, centrifugal stiffening, Coriolis force, and crack closing effects, is developed based on continuous beam theory and strain energy release rate method. The rotating blade is considered as a cantilever beam fixed on the rigid hub with high rotating speed, and the crack is deemed to be open and close continuously in a trigonometric function way with the blade vibration. It is verified by the comparison with a finite element-based contact crack model and bilinear model that the proposed NRCBM can well capture the dynamic characteristics of the rotating blade with breathing crack. The dynamic behavior of rotating cracked blade is then investigated with NRCBM, and the nonlinear damage indicator (NDI) is introduced to characterize the nonlinearity caused by blade crack. The results show that NDI is a distinguishable indicator for the severity level estimation of the crack in rotating blade. It is found that severe crack (i.e., a closer crack position to blade root as well as larger crack depth) is expected to heavily reduce the stiffness of rotating blade and apparently result in a lower resonant frequency. Meanwhile, the super-harmonic resonances are verified to be distinguishable indicators for diagnosing the crack existence, and the third-order super-harmonic resonances can serve as an indicator for the presence of severe crack since it only distinctly appears when the crack is severe.

关键词： rotating blade     breathing crack     nonlinear vibration     nonlinear damage indicator    

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Vibration analysis of blade-disc coupled structure of compressor

WANG Chunjie, SONG Shunguang, ZONG Xiao

《能源前沿（英文）》 2008年 第2卷 第3期   页码 302-305 doi: 10.1007/s11708-008-0064-8

摘要： While a 3D assembly model of blade-disc structure was established, a finite element model for calculating the vibration characteristics during blade-disc coupling was built by taking into consideration the coupling action of contact stress between the blade and the disc. The vibration characteristics of the blade-disc coupling structure was calculated and analyzed using cycle analysis method with the aid of ANSYS software. The modeling experiment shows that this method is feasible for analyzing the rabbet assembly structure.

关键词： blade-disc coupling     assembly     experiment     vibration     blade-disc structure    

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New method of fault diagnosis of rotating machinery based on distance of information entropy

Houjun SU, Tielin SHI, Fei CHEN, Shuhong HUANG

《机械工程前沿（英文）》 2011年 第6卷 第2期   页码 249-253 doi: 10.1007/s11465-011-0124-3

摘要：

This paper introduces the basic conception of information fusion and some fusion diagnosis methods commonly used nowadays in rotating machinery. From the thought of the information fusion, a new quantitative feature index monitoring and diagnosing the vibration fault of rotating machinery, which is called distance of information entropy, is put forward on the basis of the singular spectrum entropy in time domain, power spectrum entropy in frequency domain, wavelet energy spectrum entropy, and wavelet space feature entropy in time-frequency domain. The mathematic deduction suggests that the conception of distance of information entropy is accordant with the maximum subordination principle in the fuzzy theory. Through calculation it has been proved that this method can effectively distinguish different fault types. Then, the accuracy of rotor fault diagnosis can be improved through the curve chart of the distance of information entropy at multi-speed.

关键词： rotating machinery     information fusion     fault diagnosis     Information entropy     distance of the information entropy    

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Imbalanced fault diagnosis of rotating machinery using autoencoder-based SuperGraph feature learning

《机械工程前沿（英文）》 2021年 第16卷 第4期   页码 829-839 doi: 10.1007/s11465-021-0652-4

摘要： Existing fault diagnosis methods usually assume that there are balanced training data for every machine health state. However, the collection of fault signals is very difficult and expensive, resulting in the problem of imbalanced training dataset. It will degrade the performance of fault diagnosis methods significantly. To address this problem, an imbalanced fault diagnosis of rotating machinery using autoencoder-based SuperGraph feature learning is proposed in this paper. Unsupervised autoencoder is firstly used to compress every monitoring signal into a low-dimensional vector as the node attribute in the SuperGraph. And the edge connections in the graph depend on the relationship between signals. On the basis, graph convolution is performed on the constructed SuperGraph to achieve imbalanced training dataset fault diagnosis for rotating machinery. Comprehensive experiments are conducted on a benchmarking publicized dataset and a practical experimental platform, and the results show that the proposed method can effectively achieve rotating machinery fault diagnosis towards imbalanced training dataset through graph feature learning.

关键词： imbalanced fault diagnosis     graph feature learning     rotating machinery     autoencoder    

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―Summary of investigations on rotating cavity at IDG, RWTH Aachen University

Dieter BOHN, Jing REN,

《能源前沿（英文）》 2009年 第3卷 第4期   页码 489-497 doi: 10.1007/s11708-009-0040-y

摘要： Annular cavities are found inside rotor shafts of turbomachines with an axial or radial throughflow of cooling air, which influences the thermal efficiency and system reliability of the gas turbines. The flow and heat transfer phenomena in those cavities should be investigated in order to minimize the thermal load and guarantee the system reliability. An experimental rig is set up in the Institute of Steam and Gas Turbines, RWTH Aachen University, to analyze the flow structure inside the rotating cavity with an axial throughflow of cooling air. The corresponding 3D numerical investigation is conducted with the in-house flow solver CHTflow, in which the Coriolis force and the buoyancy force are implemented in the time-dependent Navier-Stokes equations. Both the experimental and numerical results show that the whole flow structure rotating slower than the cavity rotating speed. The flow passing the observation windows in the experimental and numerical results indicates the quite similar trajectories. The computed sequences and periods of the vortex flow structure correspond closely with those observed in the experiment. Furthermore, the numerical analysis reveals a flow pattern changing between single pair, double pair, and triple pair vortices. It is suggested that the vortices inside the cavity are created by the gravitational buoyancy force in the investigated case, while the number and strength of the vortices are controlled mainly by the Coriolis force.

关键词： rotating cavity     buoyancy     unsteady flow    

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Design and realization of a remote monitoring and diagnosis and prediction system for large rotating

Shaohong WANG, Tao CHEN, Jianghong SUN

《机械工程前沿（英文）》 2010年 第5卷 第2期   页码 165-170 doi: 10.1007/s11465-009-0090-1

摘要： Traditional on-site fault diagnosis means cannot meet the needs of large rotating machinery for its performance and complexity. Remote monitoring and diagnosis technology is a new fault diagnosis mode combining computer technology, communication technology, and fault diagnosis technology. The designed remote monitoring and diagnosis and prediction system for large rotating machinery integrates the distributed resources in different places and breaks through shortcomings as the offline and decentralized information. The system can make further implementation of equipment prediction technology research based on condition monitoring and fault diagnosis, provide on-site analysis results, and carry out online actual verification of the results. The system monitors real-time condition of the equipment and achieves early fault prediction with great significance to guarantee safe operation, saves maintenance costs, and improves utilization and management of the equipment.

关键词： large rotating machinery     remote monitoring     fault diagnosis     prediction system    

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Full-field dynamic strain reconstruction of an aero-engine blade from limited displacement responses

《机械工程前沿（英文）》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0731-1

摘要： Blade strain distribution and its change with time are crucial for reliability analysis and residual life evaluation in blade vibration tests. Traditional strain measurements are achieved by strain gauges (SGs) in a contact manner at discrete positions on the blades. This study proposes a method of full-field and real-time strain reconstruction of an aero-engine blade based on limited displacement responses. Limited optical measured displacement responses are utilized to reconstruct the full-field strain. The full-field strain distribution is in-time visualized. A displacement-to-strain transformation matrix is derived on the basis of the blade mode shapes in the modal coordinate. The proposed method is validated on an aero-engine blade in numerical and experimental cases. Three discrete vibrational displacement responses measured by laser triangulation sensors are used to reconstruct the full-field strain over the whole operating time. The reconstructed strain responses are compared with the results measured by SGs and numerical simulation. The high consistency between the reconstructed and measured results demonstrates the accurate strain reconstructed by the method. This paper provides a low-cost, real-time, and visualized measurement of blade full-field dynamic strain using displacement response, where the traditional SGs would fail.

关键词： aero-engine blade     displacement response     dynamic strain reconstruction     mode shape     strain gauge    

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Convective mass transfer from a horizontal rotating cylinder in a slot air jet flow

Hongting MA , Dandan MA , Na YANG ,

《能源前沿（英文）》 2009年 第3卷 第3期   页码 289-296 doi: 10.1007/s11708-009-0019-8

摘要： The effects of air jet impinging on the mass transfer characteristics from a rotating spinning cylinder surface were experimentally investigated. The effects of rotational Reynolds number

关键词： air jet impinging     rotating cylinder     critical point     mass transfer characteristics    

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Metallic wastewater treatment by sulfate reduction using anaerobic rotating biological contactor reactor

Mothe Gopi Kiran, Kannan Pakshirajan, Gopal Das

《环境科学与工程前沿（英文）》 2018年 第12卷 第4期 doi: 10.1007/s11783-018-1073-4

摘要：

An-RBC reactor is highly suited to treat metallic wastewater.

Metal removal is due to sulfide precipitation via sulfate reduction by SRB.

Cu(II) removal was the best among the different heavy metals.

Maximum metal removal is achieved at low metal loading condition.

Metal removal matched well with the solubility product values of respective metal sulfide salts.

关键词： Factorial design analysis     sulfate reducing bacteria     multi-metal solution     heavy metal removal     anaerobic rotating biological contactor reactor     high metal loading.    

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simulated flue gas using aqueous persulfate with activation of ferrous ethylenediaminetetraacetate in the rotating

《化学科学与工程前沿（英文）》 2023年 第17卷 第4期   页码 460-469 doi: 10.1007/s11705-022-2224-5

摘要： Nitric oxide being a major gas pollutant has attracted much attention and various technologies have been developed to reduce NO emission to preserve the environment. Advanced persulfate oxidation technology is a workable and effective choice for wet flue gas denitrification due to its high efficiency and green advantages. However, NO absorption rate is limited and affected by mass transfer limitation of NO and aqueous persulfate in traditional reactors. In this study, a rotating packed bed (RPB) was employed as a gas–liquid absorption device to elevate the NO removal efficiency (ηNO) by aqueous persulfate ((NH4)2S2O8) activated by ferrous ethylenediaminetetraacetate (Fe2+-EDTA). The experimental results regarding the NO absorption were obtained by investigating the effect of various operating parameters on the removal efficiency of NO in RPB. Increasing the concentration of (NH4)2S2O8 and liquid–gas ratio could promoted the oxidation and absorption of NO while the ηNO decreased with the increase of the gas flow and NO concentration. In addition, improving the high gravity factor increased the ηNO and the total volumetric mass transfer coefficient (KGα) which raise the ηNO up to more than 75% under the investigated system. These observations proved that the RPB can enhance the gas–liquid mass transfer process in NO absorption. The correlation formula between KGα and the influencing factors was determined by regression calculation, which is used to guide the industrial scale-up application of the system in NO removal. The presence of O2 also had a negative effect on the NO removal process and through electron spin resonance spectrometer detection and product analysis, it was revealed that Fe2+-EDTA activated (NH4)2S2O8 to produce •SO4–, •OH and •O2–, played a leading role in the oxidation of NO, to produce NO3– as the final product. The obtained results demonstrated a good applicable potential of RPB/PS/Fe2+-EDTA in the removal of NO from flue gases.

关键词： rotating packed bed     Fe2+-EDTA     sulfate radical     hydroxyl radical     NO removal efficiency    

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New response surface model and its applications in aerodynamic optimization of axial compressor blade

LIU Xiaojia, NING Fangfei

《能源前沿（英文）》 2008年 第2卷 第4期   页码 541-549 doi: 10.1007/s11708-008-0077-3

摘要： A parametric method for the axial compressor 2D blade profiles is proposed in which the blade geometries are defined with the parameters commonly used for blade definition, which ensures that the geometric significance is clear and an unreasonable blade profile is not generated. Several illustrations are presented to show the fitting precision of the method. A novel response surface model is proposed which regards the objective distribution function in the vicinity of a sample as normal school, and then generates the response surface function in the whole design space by a linear combination of distribution functions of all the samples. Based on this model, a numerical aerodynamic optimization platform for the axial compressor 2D blade profiles is developed, by which aerodynamic optimization of two compressor blade profiles are presented.

关键词： definition     objective distribution     fitting precision     combination     numerical aerodynamic    

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Dynamic characteristics of a shrouded blade with impact and friction

Xumin GUO, Jin ZENG, Hui MA, Chenguang ZHAO, Lin QU, Bangchun WEN

《机械工程前沿（英文）》 2020年 第15卷 第2期   页码 209-226 doi: 10.1007/s11465-019-0566-6

摘要： A simplified computational model of a twisted shrouded blade with impact and friction is established. In this model, the shrouded blade is simulated by a flexible Timoshenko beam with a tip-mass, and the effects of centrifugal stiffening, spin softening, and Coriolis force are considered. Impact force is simulated using a linear spring model, and friction force is generated by a tangential spring model under sticking state and a Coulomb friction model under sliding state. The proposed model is validated by a finite element model. Then, the effects of initial gap and normal preload, coefficient of friction, and contact stiffness ratio (the ratio of tangential contact stiffness to normal contact stiffness) on system vibration responses are analyzed. Results show that resonant peaks become inconspicuous and impact plays a dominant role when initial gaps are large between adjacent shrouds. By contrast, in small initial gaps or initial normal preloads condition, resonant speed increases sharply, and the optimal initial normal preloads that can minimize resonant amplitude becomes apparent. Coefficient of friction affects the optimal initial normal preload, but it does not affect vibration responses when the contact between shrouds is under full stick. System resonant amplitude decreases with the increase of contact stiffness ratio, but the optimal initial normal preload is unaffected.

关键词： twisted shrouded blade     dynamic analysis     impact     friction     separate–stick–slip motion    

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Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

《机械工程前沿（英文）》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0729-8

摘要： When ultrasonically cutting honeycomb core curved parts, the tool face of the straight blade must be along the curved surface’s tangent direction at all times to ensure high-quality machining of the curved surface. However, given that the straight blade is a nonstandard tool, the existing computer-aided manufacturing technology cannot directly realize the above action requirement. To solve this problem, this paper proposed an algorithm for extracting a straight blade real-time tool face vector from a 5-axis milling automatically programmed tool location file, which can realize the tool location point and tool axis vector conversion from the flat end mill to the straight blade. At the same time, for the multi-solution problem of the rotation axis, the dependent axis rotation minimization algorithm was introduced, and the spindle rotation algorithm was proposed for the tool edge orientation problem when the straight blade is used to machine the curved part. Finally, on the basis of the MATLAB platform, the dependent axis rotation minimization algorithm and spindle rotation algorithm were integrated and compiled, and the straight blade ultrasonic cutting honeycomb core postprocessor was then developed. The model of the machine tool and the definition of the straight blade were conducted in the VERICUT simulation software, and the simulation machining of the equivalent entity of the honeycomb core can then be realized. The correctness of the numerical control program generated by the postprocessor was verified by machining and accuracy testing of the two designed features. Observation and analysis of the simulation and experiment indicate that the tool pose is the same under each working condition, and the workpieces obtained by machining also meet the corresponding accuracy requirements. Therefore, the postprocessor developed in this paper can be well adapted to the honeycomb core ultrasonic cutting machine tool and realize high-quality and high-efficient machining of honeycomb core composites.

关键词： honeycomb core     straight blade     ultrasonic cutting     tool pose     postprocessor    

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Numerical simulation of a new hollow stationary dehumidity blade in last stage of steam turbine

Youmin HOU, Danmei XIE, Wangfan LI, Xinggang YU, Yang SHI, Hanshi QIN

《能源前沿（英文）》 2011年 第5卷 第3期   页码 288-296 doi: 10.1007/s11708-011-0160-z

摘要： As a result of adopting saturation steam and long blade, problems of water erosion of last stage blade for steam turbine become more prominent. In order to improve the operation reliability and efficiency of steam turbine, it is necessary to investigate the nonequilibrium condensing wet steam two phase flow and the dehumidity method. A wet steam model with user defined function based on FLUENT software was investigated to simulate the steam condensing flow in the cascades. The simulation consequences show that the pressure variations in simulation depict a good agreement with the experiment data. On the basis of the discrete phase model simulation results and experiment data, the efficiency of existing dehumidity blade with suction slot was calculated. A new stationary dehumidity blade was designed to elevate the dehumidity efficiency: the efficiency in the suction surface was increased by 21.5%, and that in the pressure surface was increased by 12.2%.

关键词： steam turbine     hollow stationary blade     dehumidity     numerical simulation    

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Mobile platform for hydraulic turbine blade repair robot

GUI Zhongcheng, CHEN Qiang, SUN Zhenguo, ZHANG Wenzeng, LIU Kang

《机械工程前沿（英文）》 2008年 第3卷 第2期   页码 164-169 doi: 10.1007/s11465-008-0035-0

摘要： The wall-climbing mobile platform (MP) of a robot for repairing a hydraulic turbine blade onsite is developed. The MP is equipped with ferromagnetic adhesive devices and can work on a spatial curved surface. The contradiction between mobility and load-bearing ability is analyzed, and the problem of self-adaptation to the curved face is solved using differential-driven wheeled locomotion with ferromagnetic adhesive devices. The platform adheres to the blade surface through the force provided by the ferromagnetic devices, and a certain gap exists between the magnetic devices and the blade’s surface. A mechanism of three revolution degrees of freedom, which connects the magnetic devices with the platform’s chassis, is developed to make the platform self-adapt to the complex curved surface of the turbine blade. A proof-of-principle prototype has been manufactured, and experiments prove the success of the MP. The payload of the zero-turn-radius MP with excellent maneuverability exceeds 80 kg. The platform can automatically adapt to complex spatial surfaces, which satisfy the requirements of a hydraulic turbine blade in-situ repair robot.
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标题 作者 时间 类型 操作

Nonlinear dynamic behavior of rotating blade with breathing crack

Laihao YANG, Zhu MAO, Shuming WU, Xuefeng CHEN, Ruqiang YAN

期刊论文

Vibration analysis of blade-disc coupled structure of compressor

WANG Chunjie, SONG Shunguang, ZONG Xiao

期刊论文

New method of fault diagnosis of rotating machinery based on distance of information entropy

Houjun SU, Tielin SHI, Fei CHEN, Shuhong HUANG

期刊论文

Imbalanced fault diagnosis of rotating machinery using autoencoder-based SuperGraph feature learning

期刊论文

―Summary of investigations on rotating cavity at IDG, RWTH Aachen University

Dieter BOHN, Jing REN,

期刊论文

Design and realization of a remote monitoring and diagnosis and prediction system for large rotating

Shaohong WANG, Tao CHEN, Jianghong SUN

期刊论文

Full-field dynamic strain reconstruction of an aero-engine blade from limited displacement responses

期刊论文

Convective mass transfer from a horizontal rotating cylinder in a slot air jet flow

Hongting MA , Dandan MA , Na YANG ,

期刊论文

Metallic wastewater treatment by sulfate reduction using anaerobic rotating biological contactor reactor

Mothe Gopi Kiran, Kannan Pakshirajan, Gopal Das

期刊论文

simulated flue gas using aqueous persulfate with activation of ferrous ethylenediaminetetraacetate in the rotating

期刊论文

New response surface model and its applications in aerodynamic optimization of axial compressor blade

LIU Xiaojia, NING Fangfei

期刊论文

Dynamic characteristics of a shrouded blade with impact and friction

Xumin GUO, Jin ZENG, Hui MA, Chenguang ZHAO, Lin QU, Bangchun WEN

期刊论文

Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

期刊论文

Numerical simulation of a new hollow stationary dehumidity blade in last stage of steam turbine

Youmin HOU, Danmei XIE, Wangfan LI, Xinggang YU, Yang SHI, Hanshi QIN

期刊论文

Mobile platform for hydraulic turbine blade repair robot

GUI Zhongcheng, CHEN Qiang, SUN Zhenguo, ZHANG Wenzeng, LIU Kang

期刊论文